Total Production Optimization

The Total Production Optimization (TPO) Suite, developed by Plataine Ltd., is a cloud-based manufacturing optimization solution that aims to maximize productivity, minimize material loss, and reduce production costs in various industries. According to the vendor, the TPO Suite is designed to cater to small to large enterprises in professions such as aerospace & defense, automotive & transportation, composite material manufacturing, furniture & upholstery, and industrial manufacturing.

Key Features

Material & Asset Tracker: According to the vendor, the Material & Asset Tracker collects real-time data from factory floor sensors to track and trace critical assets' location, condition, and status. It automatically logs information, eliminating the need for manual reporting and paperwork. The vendor claims that it provides configurable alerts and context-driven recommendations using big data analysis to drive efficiency and reduce rework and waste.

Time Sensitive Material Manager: The Time Sensitive Material Manager tracks time and temperature-sensitive materials throughout production, aiming to ensure higher quality and avoid rework and waste. According to the vendor, it automatically selects optimal material based on properties, status, and AI quality data, preventing the usage of expired or likely-to-expire material. The vendor states that it enables complete traceability and quality control.

Tool Manager: The Tool Manager tracks tool location and usage in real-time throughout manufacturing processes. According to the vendor, it provides alerts on misplaced tools and predictive maintenance. The vendor claims it recommends optimal maintenance time based on usage history and quality analysis, helping prevent delays and ensuring quality consistency.

FabricOptimizer: The FabricOptimizer automatically creates optimized cutting plans (nesting) and balances material utilization and kitting operations complexity. According to the vendor, it selects the best material roll, including remnants, and analyzes pending work orders, inventory, and geometries. The vendor states that the FabricOptimizer maintains complete traceability from material to the final part, eliminating the need for paperwork.

Cut & Kit Optimizer: The Cut & Kit Optimizer optimizes cut and kit operations and integrates with existing systems for automation and human-machine collaboration. According to the vendor, it dynamically gathers information to build efficient cutting plans using advanced algorithms, big data analytics, and AI. The vendor claims that the Cut & Kit Optimizer selects the best material roll, including remnants, and adheres to manufacturing constraints while maintaining complete traceability from material to end product.

Production Scheduler: The Production Scheduler uses AI-based algorithms to create and optimize production plans. According to the vendor, it considers variable demand and available resources such as machines, material, and tools. The vendor states that it allows tracking of production progress and comparison of planned vs. actual.

Digital Thread: The Digital Thread provides a connected data flow and integrated view of asset data throughout its lifecycle. According to the vendor, it enables real-time visibility and traceability from raw material to end product, enhancing process control, quality management, and decision-making.

FoamOptimizer: The FoamOptimizer optimizes the cutting of foam materials to reduce waste and increase efficiency. According to the vendor, it generates dynamic cutting plans based on customer orders and available inventory, while providing real-time visibility of cutting plans and material usage.

HoneycombOptimizer: The HoneycombOptimizer optimizes the cutting of honeycomb materials to reduce waste and increase efficiency. According to the vendor, it generates dynamic cutting plans based on customer orders and available inventory, while providing real-time visibility of cutting plans and material usage.

WoodOptimizer: The WoodOptimizer optimizes the cutting of wood materials to reduce waste and increase efficiency. According to the vendor, it generates dynamic cutting plans based on customer orders and available inventory, while providing real-time visibility of cutting plans and material usage.