trexDCAS

trexDCAS by Mert Software is a comprehensive data collection and Manufacturing Execution System (MES) solution designed to streamline production processes and provide maintenance solutions. This versatile product caters to small to large-sized companies in various industries, including manufacturing, industrial automation, and the automotive sector. Professionals such as production managers, quality control experts, maintenance managers, and industrial engineers can rely on trexDCAS to optimize their operations and enhance productivity.

Key Features

Integrated Top and Bottom Systems: The trexDCAS data collection system seamlessly integrates with a wide range of top systems, enabling real-time data exchange between production and management systems.

Web / Mobile Online Monitoring: Users can access production data and reports remotely through web-based reporting and instant monitoring tools, facilitating real-time monitoring of production performance.

Maintenance Management: trexDCAS allows users to create maintenance and breakdown work orders, track maintenance activities, and schedule preventive maintenance. This feature optimizes maintenance processes and improves equipment reliability.

Quality Management: The solution provides quality data in the production field, allowing for the entry of quality data through data collection terminals. It helps track and analyze quality metrics to enhance product quality.

Andon Management: The product includes Andon Pano, a visual inspection device that provides real-time notifications and alerts for production issues. This feature improves production efficiency and reduces downtime.

Autonomous Maintenance: trexDCAS offers autonomous management tools for regular preventive maintenance activities. It organizes methodological studies to identify the root causes of failures and provides statistical process control (SPC) tools. Additionally, it instantly notifies relevant personnel in case of malfunctions and measures and reports response and recovery times.

MES Importance and Necessity: Accurate and detailed data collected from the field are essential for statistical process control and analyzing the current situation. A properly adapted MES is crucial for achieving Total Productivity Maintenance (TPM) goals, including zero breakdown, zero quality error, zero stock, zero pollution, and zero work accidents.

Benefits of Digitizing Maintenance Processes: Digitization enables automatic tracking of maintenance times and provides access to information from any computer in the field. It improves maintenance operations, grants access to historical data, and enhances the speed of maintenance processes, resulting in reduced downtime and increased production.

Relationship between MES System and Autonomous Maintenance: MES systems empower operators with knowledge about production machines, enabling them to detect malfunctions and take necessary measures or alert relevant units. Maintenance teams can receive, read, and follow maintenance instructions paperlessly through Panel PCs. Furthermore, MES systems track equipment lifetimes and prevent possible malfunctions or production of faulty products.