DCS / SCADA / MES - Manufacturing Execution System

The DCS / SCADA / MES - Manufacturing Execution System by Geprom Software Engineering SLU is a solution designed for the monitoring, control, and management of operations in real-time. According to the vendor, this software is suitable for small and medium-sized enterprises (SMEs) as well as large companies in any industrial sector. It caters to a wide range of professionals and industries including plant operators, plant managers, production managers, industrial automation professionals, and manufacturing professionals.

Key Features

Data capture and monitoring: According to the vendor, the system enables automatic real-time collection and control of data generated in the factory, including machines, sensors, PLC, robots, scales, AGVs, and more. It is claimed to provide reliable information in real-time for effective decision making.

Digitalization of the factory: The vendor states that the system allows for paperless production and document management, facilitating seamless operations across departments, people, and assets. It is said to empower all levels of the factory to make confident decisions using real-time information.

Integrated production management: The vendor claims that this solution offers total control over operations, including planning, sequencing of orders and parameters, traceability, quality management, maintenance, and more. It is designed to facilitate the management and execution of manufacturing orders based on the production process status and ERP information.

Centralized information in a single solution: According to the vendor, users can access maximum availability of information from any place and device, such as PCs, control rooms, industrial clocks, or wearables. The system is claimed to ensure full integration with existing systems, including production systems and any ERP in the market.

Results measurement and reporting: The vendor states that customizable reports and Key Performance Indicators (KPIs) allow users to evaluate production, costs, Overall Equipment Efficiency (OEE), deviations, productivity, breakdowns, consumption, and more. They claim that all process data is collected and stored in real-time, enabling the generation of comprehensive reports for assessing overall process efficiency and machine status.

Planning module: According to the vendor, this module facilitates the planning and sequencing of work orders for each work center, production line, or machine. It includes real-time deviation detection and automatic reorganization of tasks and production flows to avoid delays. Additionally, it offers real-time inventory management and optimization.

Traceability module: The vendor claims that users can achieve graphic and intuitive process traceability control for all stages of the process, from raw material input to the finished product. The system is said to ensure real-time recording of all process data in a secure manner, including batches, quantities, dates, and operators involved. It also allows for integration with other systems such as ERP or WMS.

Quality module: According to the vendor, this module seamlessly integrates with the production module to activate quality controls automatically based on established standards. It offers a comprehensive quality self-monitoring plan throughout the life cycle of operations, including methodologies like APQP, FMEA, PPAP, HACCP, etc. The system is claimed to provide Statistical Process Control (SPC) and digital management of alerts, alarms, non-conformities, and 8D reports.

TPM-CMMS maintenance module: The vendor states that the system enables real-time monitoring, management, and control of assets such as sensors, machines, robots, and energy consumption. It allows for planning and scheduling of preventive and corrective maintenance, along with the digitalization of tasks, forms, and checklists.

Digital whiteboard module: According to the vendor, this module facilitates digital shift tracking meetings and ensures continuous recording and availability of production, employee, shift events, corrective actions, and more.