JitBase

JITbase is an Industry 4.0 solution offered by JITbase that aims to address the shortage of specialized employees in the manufacturing industry. According to the vendor, this product allows machinists to handle more CNC machines, potentially improving production margins by reducing downtime and increasing machine utilization. JITbase is designed for high precision machine shops of various sizes and is intended for use by professionals such as machinists, methods engineers, continuous improvement managers, manufacturing managers, and production supervisors.

Key Features

CNC machine monitoring: According to the vendor, JITbase Machine Monitoring automates the tracking of production key performance indicators (KPIs) without the need for manual input. Real-time information displayed on the live dashboard is said to enable supervisors and operators to react faster on the shop floor, potentially reducing machine downtime and improving overall efficiency.

Live Operator Scheduler (OPS): The vendor claims that the Optimal Path System (OPS) combines scheduling capabilities with live machine data to guide machinists in managing multiple CNC machines. OPS is said to calculate when and where a machinist is needed, suggest the next machine to work on, and help prevent downtime. Machinists are claimed to be able to safely leave the machine running for lights-out operations and receive alerts in case of unplanned stops.

CNC Program Optimizer: The vendor states that the CNC Program Optimizer module analyzes historical production data to align program timing with production reality. It is claimed to automatically detect recurring problems and flaws in CNC programs, enabling adjustments to improve efficiency. The system is said to identify longer-than-expected planned stops and unnecessary stops, optimizing lights-out periods. It also claims to detect tool paths that lead to unplanned spring cuts or reworks, facilitating adjustments to enhance CNC programs.

Connected CNC machines perform better: JITbase is said to enhance CNC machines with IIoT technology, connecting them to capture data using standard protocols such as MTConnect, FOCAS, and OPC UA. According to the vendor, the web service is accessible, secure, and up-to-date, allowing easy access from smartphones, tablets, and PCs. JITbase provides an API for flexible integrations with existing systems like ERP or MES, or to build custom reports using data visualization platforms like Power BI. The OPS is claimed to analyze CNC data using operational research algorithms, guiding machinists on the shop floor to increase their efficiency. JITbase is said to ensure compatibility with a wide range of machines by connecting to all standard communication protocols for CNC controllers.