Honeywell Connected Plant vs. SAP Manufacturing Execution

For a big plant with more number of connected machines, this is best suited. On the other hand if it is small plant then cost wise this is quite costly.

SAP Manufacturing Execution is suitable for desecrate manufacturing. For the complex routing of the product, this software ensures users do not by mistake start executing the wrong steps. This is the best tool to track and work on nonconformance and rework scenarios. This is most suitable when the landscape has SAP ERP in place.

Incentivized

• Connectivity between the devices
• Data management between human and machine
• Cyber attack prevention

• Visual routing ensures the production line layout is as appropriate as shown on the application.
• Production house needs a lot of data to do an in-process inspection of the product. ERP might not need that. SAP ME provides that place to do every data collection.
• Nonconformance functionality ensures when needed the product goes to the appropriate station to get repaired. Also, data collection can raise NC and can move the product to a particular station to get an issue corrected.
• All the information is well integrated with SAP ERP and makes SAP ME more valuable for the organization.
• SAP MII also comes along with SAP ME helps to get the application well integrated with the shop floor equipment.

Incentivized

• Costing part to be looked on
• Solution for small industries

• ODS or the BI part of the ME needed more improvement.
• The archiving job needs to be more robust.
• Database indexes need to me more analyzed and setup as per the organization requirement.
• SAP MII UI integration plugin to be developed for increased usability of this application.

Incentivized

As we go for more and more Automation the requirement of connectivity increases with security from cyber-attacks.

Most of the modern plants are going for IIOT and trying to optimize, monitor and predict the future requirement in terms of Inventory, Cost, Maintenance, Diagnostics and orders.

Honeywell Connected Plant does this job efficiently.

Honeywell provides good support even at remote site Like we did.

Availability of resources and time.

There was no product evaluated before using SAP ME. This replaced the custom homegrown MES system. The custom MES system had a lot of issues with the integration with SAP ERP. While evaluating the situation, SAP MII was the initial tool used to create the integration of the custom MES. We later found the fully functional tool SAP ME off the shelf had several functionalities out of the box.

Incentivized

• ROI for the Bigger plant is always there, considering the bid data management
• Omission of manual errors.
• If Planned early will have easy implementation.

• Production house is more efficient now.
• Less paperwork improved means less unproductive work on the shop floor.
• Regulatory audits are more efficient.

Incentivized